Foshan Davinci Technology Co., Ltd. is one of the most reliable manufacturers and suppliers of resistance wire coil windingmachine in China, also supports customized service. Please feel free to wholesale cheap resistance wire coil windingmachine in stock here from our factory. For price consultation, contact us.
Resistance Wire Coil Winding Machine
Product introduction
A resistance wire coil winding machine is an automated device that winds resistance wire into a spiral shape for manufacturing heating elements. This machine can be programmed to automatically cut the wire after reaching a specific resistance or winding length.
It is suitable for processing heating wires used in small household appliances and industrial heating tubes, such as those found in kettles, rice cookers, cartridge heaters, and hot runner heating elements.
Technical parameter
|
Power Supply |
Simplex 220V\50Hz\0.6kW |
|
Air Supply |
0.5~0.7MPa |
|
Cutting Type |
Dual stroke cylinder |
|
Can be used for Winding Inner Diameter |
Φ1.0mm~Φ6.0mm(customize by mandril) |
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Can be used for Resistance Wire Diameter |
Φ0.1mm~Φ1mm |
|
Main Axis Motor |
370W(Adjustable Frequency) |
|
Wheel Motor |
90W(Speed adjustable) |
|
Dimension |
750x600x1650mm |
|
Weight |
175kg |
|
The winding resistance accuracy is 2% (suitable for the spindle speed of 800-1000 rpm, and the resistance of the heating wire is required to be accurate; otherwise, the accuracy will be affected. |
|
Products Description
1. Precision Engineering:
The resistance wire coil winding machine utilizes precision technology. Equipped with a touchscreen and high-speed encoder as control elements, it accurately controls the resistance during wire winding.
2. Automated Operation:
Simply set the desired resistance and related parameters on the touchscreen, and the machine will automatically wind the wire. Once the preset resistance or length is reached, it automatically cuts the wire and resets, allowing for continuous operation.
3. Multifunctionality:
The machine can accommodate different wire diameters, from 0.1mm to 1mm, achieving versatility and high production efficiency.
4. Quality Assurance:
The equipment automatically stops in case of wire shortage, wire breakage, or when the preset production quantity is reached.
5. User-Friendly Interface:
The machine is equipped with a user-friendly PLC interface, allowing operators to easily monitor and control the winding process. This facilitates smooth operation and allows for quick adjustments as needed.
Product Process
This resistance wire coil winding machine is easy to operate; simply follow the steps below.
1. Secure Wire Installation: Carefully install the wire that requires winding into the machine, ensuring it is firmly in place to prevent any misalignment during the winding process.
2. Mandrel and Wheel Configuration: Precisely adjust the mandrel and wheel settings according to the wire's specifications. Double-check these settings to confirm they match the required specifications.
3. Parameter Establishment and Storage: Configure the machine's program with the necessary parameters for the winding process. Save these parameters, ensuring the machine has the capacity to store up to 40 unique sets for future use.
4. Automated Winding Initiation: Start the automated winding process, allowing the machine to perform the task with precision and efficiency.
5. Quality Validation: After the winding is complete, conduct a thorough inspection to validate the length and diameter of the wound wire. Ensure these measurements are within a tight tolerance of ±1, adhering to your stringent requirements.
Davinci Machine has been manufacturing heating element production equipment for over 15 years. Our resistance wire coil winding machine undergoes rigorous quality control and can be customized according to customer requirements. We can also send engineers to the customer's factory to assist with equipment installation and commissioning, ensuring that the equipment operates smoothly in the factory.
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