Induction Brazing Machine

Induction Brazing Machine

In the electric cooker manufacturing industry, product iterations are rapid, and the product categories are diverse. Traditionally, welding the heating plate of an electric kettle, an egg cooker, a soy milk maker, and a frying pan requires different equipment. This means increased investment costs, redundant production lines, wasted space, and high maintenance costs. Davinci has developed a specialized device that combines high-frequency brazing technology with high-frequency induction heating principles for welding in the home appliance industry.

Foshan Davinci Technology Co., Ltd. is one of the most reliable manufacturers and suppliers of induction brazing machine in China, also supports customized service. Please feel free to wholesale cheap induction brazing machine in stock here from our factory. For price consultation, contact us.

 

 

Induction brazing machine

 

Production description

This Induction brazing machine combines high-frequency brazing technology with high-frequency induction heating principles, and is used for welding various products in the home appliance industry. Brazing involves heating a brazing filler metal (a material with a lower melting point than the parent metal) alongside the parent metal. While the parent metal remains in the process of melting, the brazing filler metal wets and fills the gap between the two materials, forming a brazed seam. Within the gap, the filler metal and the parent metal dissolve and diffuse into each other, and cooling secures the welded parts.

 

The induction brazing machine is primarily used for bottom brazing of small home appliances and cookware. Its modular design provides a truly versatile solution. By replacing the specialized fixtures and molds, it can quickly switch between different products and easily handle the bottom brazing of a variety of electric cookware. Common household appliances include:

Kettles: Electric kettle heating plates (brazing the heating element to the stainless steel base).

Pots and pans: Frying pans, woks, and soup pots (composite bottom welding typically involves welding a stainless steel base, aluminum sheet, and stainless steel pot).

Cups: Welding the base of soy milk cups, coffee pots, and milk froth cups to the heating element.

Kettle factory

Machine specification:

Working mode

Automatic rotation

Power

40Kw

Power supply

380V 50~60Hz

Input current

32~35A

Water pressure

0.12~0.4mpa

Air pressure

0.4~0.6mpa

Machine Size

1400*1600*1850mm

Inlet water temperature

<30℃

Heating oscillation current

300-1800A

Warm-keeping oscillating current

300-1800A

Heating time

1~99s ((automatic mode)

Maximum oscillation power

40KVA

Output control mode:

constant current mode

constant power mode

Keep warm time

1~99s ((automatic mode)

Ground resistance

<4Ω

Connection hose length

1.5 meters

 

brazing machine1

Machine Advantage:

1.S table Frame

Constructed of welded profiles and tubing, it offers a sturdy structure. The exterior is constructed of cold-rolled steel/stainless steel, with a well-organized interior layout and ample space for easy maintenance. It also features excellent heat dissipation and dustproofing.

2 . High-Frequency Power Supply System

The induction brazing machine is equipped with two transistor-based energy-saving high-frequency power supplies (main unit and extension unit), these units utilize advanced control technology for high reliability. The power supply unit is located at the rear of the machine and connects to the induction heater on the workbench via a power switch, enabling precise heating of the workpiece.

3. Precision Pressure System

Core pneumatic components are from Taiwan Airtac, providing a stable and reliable working pressure of 4–6 kg/cm². The cylinder applies uniform pressure via a spring-loaded die, and the pressure can be precisely adjusted to suit the workpiece size and material.

4. High-Efficiency Water Cooling System

Cools the power supply, transformer, and sensor. The system is equipped with a flow switch and a pressure controller. The recommended inlet water temperature is ≤35°C, and the water pressure is 0.12–0.4 MPa. High-quality cooling water is used to improve efficiency and minimize losses.

5 . Intelligent Electronic Control System

Main electrical components are imported from brands such as Omron and Schneider. Turntable rotation and power heating are automatically controlled by relays, ensuring easy operation and high production efficiency.

6. Patented Power Switching System

A pneumatic high-power switching device with pure copper contacts ensures stable switching and spark-free operation, effectively improving power utilization (a patented design).

7 . Auxiliary Systems

Air Tank: Ensures stable cylinder pressure.

Pressure Cylinder Assembly: A pneumatic guide and spring pressure system provide adjustable, stable pressure for welding.

 

brazing machine5

Why Choose Us?

• Professional: With 25 years of experience in small home appliances and cookware making machines, we are experts in machine technical support!

• There are 7 after-sales service points around the world, and our engineers can go to your factory for equipment commissioning and installation

• Top 10 well-known home appliance companies' supplier in Asia.

• Global service network, 7DAYS/24HRS.

• Long-term innovation partner.

 

 

 

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