Single-Column Heater Filling Machine
Products Description
The Single-Column Heater Filling Machine is an innovative solution designed for the precise filling of heating tubes in the electric heating tube industry, specifically for magnesium oxide powder. With its efficient single-column operation, it ensures accuracy and consistency, making it an ideal choice for high-precision filling tasks.
Working Principle
Our Single-Column Heater Filling Machine operates on a straightforward yet effective mechanism. Heating tubes are sequentially fed to a lifting station that aligns them with the filling nozzle. The nozzle then dispenses a precise amount of powder, followed by a compacting rod that compresses the powder evenly throughout the tube. This process is repeated for all tubes before they are discharged via an outlet conveyor.
Product Specification
|
Power Supply |
Single Phase (220V/50Hz 1.5kw) |
|
Air Source |
0.5-0.7 MPa |
|
Pipe Diameter |
Φ6-Φ20 (customize) |
|
Station |
30-36pcs (customize) |
|
Power Filling Speed |
300-350 mm/min (adjustable frequency) |
|
Filling density |
≥2.25/cm3 |
|
Mandrel Drive Mode |
Cylinder drive |
|
Catheter Driving Mode |
Frequency Motor |
|
Centering Type |
Three catheter protection |
|
Control |
Human interface |
|
Output |
About 7000/8h |
Key Features
Environmentally Friendly Design: Equipped with a three-guarantee structure to minimize dust.
Intuitive HMI Control: Offers user-friendly operation and control for ease of use.
Precise Descent Control: Multiple control methods for the descent of the catheter, including length, time, and positioning sensors for accurate placement.
Controllable Powder Release: Regulates the powder-falling time to reduce waste.
Durable Construction: Features a guide chain on both sides for even tension and a long-lasting sliding seat bearing.
Numerical Control for Lower Part: Enhances convenience and efficiency.
Optional Automatic Ejection: Improves production efficiency with an optional automatic product ejection system.
Comprehensive Monitoring: Includes equipment workflow monitoring, failure prompts, and data monitoring for each action of the equipment.
Advanced PLC/O Point Monitoring: Ensures reliable operation and easy troubleshooting.
Applicable pipe materials: stainless steel pipe, copper pipe, aluminum pipe, iron pipe
Attention
Safety First: Operate the machine with all necessary safety precautions to prevent accidents.
Compatibility Check: Ensure the filling powder is compatible with the heating tube material to avoid reactions.
Regular Maintenance: Clean and maintain the machine regularly for optimal performance and longevity.
Available Models
1. We offer a range of powder filling machines to suit different needs, including double columns, four columns, and widened column powder filling machines.
2. The equipment is highly customizable: Flexible lengths support custom production of various heating tubes up to 5 meters in length to meet specific application needs.
3. Optional station configurations include 12, 16, 18, and 24 stations, allowing for optimal matching based on your tube diameter, length, and production capacity requirements, maximizing efficiency.
Why Choose Our Single-Column Heater Filling Machine?
Precision Engineering: For reliable and uniform filling of heating tubes.
Customization Options: Available in various models to fit specific production line requirements.
Efficiency: Designed to increase production efficiency with minimal manual intervention.
Reliability: Built with high-quality components for long-term use without degradation.
Call to Action
Take control of your heating tube filling process with our Single-Column Heater Filling Machine. To learn more or place an order, contact us today via email at sales1@vincienergy.com, or connect with us on WhatsApp at +8618029293151.
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