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Multi-stations Automatic Centrifugal Force Casting Machine
Products Description
The multi-station automatic centrifugal force casting machine is an efficient and precise casting equipment specially designed for the production of rice cooker heating plates. It integrates modern manufacturing technology with innovative engineering to meet the needs for high-quality, high-volume production of rice cooker heating plates.
Manufacturing processes
Using a rubber hammer to beat the heat pipe into the mold --- scoop aluminum water --- high-speed rotary molding
Important parts
1. Auto ladle. The manipulator under the soup dispenser is more automatic and can accurately scoop aluminum water. When the spoon touches the aluminum water, it will move when it senses it.
2. Heating plate mold. Multi-station Automatic Centrifugal Force Casting Machine has four sets of heating plate molds, and the mold models between the diagonal lines are the same. So two heating plates of different sizes can be produced each time, with high efficiency.The opening and closing of the mold is controlled by the cylinder
3. PLC controller. The value of Multi-station Automatic Centrifugal Force Casting Machine can be set to achieve precise control of downtime and the amount of water bailed.
It only needs 1 person to operate, even a female worker
Comparison
There are other types of die casting machines: type-A die casting machine and type-B die casting machine
Comparison of Different Types of Heating Plate Centrifugal Casting Machines:
Type-A Advantages：
1. Low input cost
2. Easy operation
3. Low cost of trial and error
Type B Advantages:
1. Similar Higher production capacity than single station
2. Product qualification rate is as high as 95% (manipulator scoops water)
3. High degree of automation, using PLC control
4. Does not rely on manual technology (don't worry about frequent manual flow)
Type C Advantages:
1. Higher production capacity than one-out multi-production
2. The product qualification rate is as high as 99% (manipulator scoops water)
3. High degree of automation, using PLC control
4. Does not rely on manual technology (no need Worry about the frequent flow of labor)
5. Two different molds can be produced at the same time.
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Products Parameter
|
Power supply |
3-phase 4 wires 380+N 50HZ |
|
Power |
The mold rotating power : 4 3KW in turn, the soup machine : 1.5KW the turntable: 2.2KW |
|
Atmospheric pressure |
1.5-3Mpa |
|
Efficiency |
2890-3000pcs/8h |
|
Size |
3050*1700*2450mm (including soup dispenser) |
|
Machine Weight |
2950kg |
|
Control |
PLC,screen touch |
|
Capacity |
180~220 molds/H (according to the length of pipe-cutting time) |
|
Rotating speed |
1600 r/min |
|
Brake |
resistance brake |
|
The maximum diameter |
Within 200mm |
|
Max Diameter |
Above 99 |
|
Operation method |
Automatically |
Product Advantage
1. Streamlined Automation: Through a multi-station setup, the equipment seamlessly manages diverse casting processes, encompassing mold loading, casting, cooling, and mold unloading simultaneously. This optimized design significantly boosts automation levels, thereby enhancing production efficiency.
2. High-precision Casting: Leveraging centrifugal force casting technology ensures consistent and precise castings, effectively reducing waste and elevating the overall quality of the end products.
3. Tailored Production Capabilities: The multi-station automatic centrifugal force casting machine accommodates various mold sizes and designs, allowing for the fulfillment of diverse production requirements for heating plates in rice cookers of varying specifications. Its adaptability translates to superior production flexibility.
4. User-Friendly Operation: The intuitive control interface simplifies the operation and monitoring of the multi-station automatic centrifugal force casting machine, ensuring ease of use while overseeing its operational status.